PCS-4000
Overview
Incorporates all the requirements of
OSHA for control reliability and component
monitoring. Also includes component and system
diagnostics with indicator lights for total press
monitoring. Complies with section 1910.217 of
the Federal Register and ANSI Standard
B11.1-2001.
When foot actuation is used, a
method of guarding the point of operation must be
provided.
Standard Safety/Automation
Features:
- Exceeds OSHA 1910.217 & ANSI
B11.1-2001
- Quick and Easy
Installation
- Control Reliable Design (Triple CPU
Redundancy)
- Incorporates dual logic power
supplies
- Heavy duty resolver supplied standard
with self-checking input on every press cycle and 30'
of resolver cabling supplied standard
- Complete system diagnostics and
programming in plain English/Spanish/French by a four
line by twenty character vacuum fluorescent
display
- Can control up to four sets of operator
stations
- Operates at 24VDC, 110VAC, or 240
VAC/440 VAC
- Major faults such as E-Stop, motion,
brake monitor, and sensor faults are handled by two
force-guided relays (Form B safety
relays)
- Modes of operation:
off--inch--single--continuous
- Continuous ARM; top stop, anti-tie down
and anti-repeat
- System start/stop functions
- SPM Range -1 to 500
- Password and supervisory controlled
keyed selector switch for security of data
entry
- Interrupted stroke provision with
indicator
- Inch mode monitoring
- Crank angle and speed readout
(SPM)
- Time-based brake monitor
- Built-in motion detector and drift
fault
- 90° and 270° stop time tester/meter
built-in
- Built-in hour
meter for maintenance
- Built-in variable speed
compensation
- Servo-feed interface
built-in
- Six optically isolated die protection
inputs that can be either AC or DC (sourcing or
sinking)
- Six limit switch outputs can be set to
cycle (non-timed) two times per crank rotation by
setting an open/close crank angle (AC or DC @
3A)
- The last three limit switch outputs can
be set for timed, non-timed, delay, hold, or cycle
two times per crank revolution (AC or DC @
3A)
- Six PLS (programmable limit switch)
output relays are small, high speed, and high
capacity (AC or DC @
3A)
- Optional Expander Board provides an
additional 6 DIE inputs and 6 Programmable Outputs.
Requires seperate power supply board
- 100 job memory (removable)
- Stroke, batch, quality, and part
counters
- Batch counter output relay
- Die protection output relay (opens when
there is a fault)
- Speed output relay (opens when press
speed falls out of the max/min
parameters)
- Auxiliary output relay (customer
assigned usage)
- Optional tonnage monitoring
- Optional Ethernet or DeviceNet
communication
- PC Link to allow offline job creation
and storage
- Safety relay
controller built-in
- Optional Tonnage
Monitoring
- Two-year warranty
- Made in the USA
Also
Included:
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Dual Solenoid Valve No.
303
The L-G monitor contains a pressure controlled
spool in an assembly mounted between the pilot
and valve body assemblies. Pressure
signals are applied to each end of the monitor
spool. If these signals differ by more
than a built-in design limit, they cause the
spool to shift to a latched position. The
spool movement causes the pilots to be
exhausted and pilot supply air to be vented to
the atmosphere, thus rendering the valve
inoperable. The monitor must be reset by
unlatching the spool before another valve cycle
can be initiated.
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Operator Station No.
UL-501
Two UltraTouch modules mounted on a NEMA 12
operator station run bar with a red mushroom
emergency stop button located in the center and
a yellow mushroom top stop button located off
center. This style assembly is ideal for
the metal stamping/metal fabrication
industry. All the modules are mounted in
accordance with OSHA, ANSI,
and CSA standards
in regards to run button
spacing.
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Heavy Duty Pressure Switch No.
306
This NEMA 12 oil-tight and
dust-tight switch is adjustable from 1 to 115
PSI.
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Filter Regulator Lubricator No.
311
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Industrial Grade Brushless
Resolver Transducer
Part No.
40-003
Heavy duty brushless resolver transducer which
replaces the current mechanical rotary cam
switch.
Resolver
Cabling 30' Part No.
45-020
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